Automation Solutions
Process Control Systems
We design and deliver best-in-class turnkey process control systems for a wide range of industries, leveraging leading global technology providers
Our Approach to Automation
We deliver an integrated approach to enhance automation levels and optimize operational efficiency
GAP-ANALYSIS
We begin with a comprehensive gap analysis to identify opportunities for process improvement and increased automation. Based on the findings, we develop detailed automation concepts and solutions
DESIGN & SOFTWARE DEVELOPMENT
Our engineers design automation systems and IT solutions tailored to client requirements. Our software team develops or customizes applications to fully align with project needs
SUPPLY
Our procurement specialists source all required equipment through established vendor partnerships, ensuring competitive pricing and flexible delivery timelines
ASSEMBLY
We assemble automation systems and components, configure equipment, and conduct thorough testing to ensure readiness for deployment
INSTALLATION
Our engineers handle on-site installation, including cabinet setup, wiring, configuration, and system testing
COMMISSIONING
We execute commissioning and Site Acceptance Testing (SAT), validate system performance, and provide comprehensive training to ensure a smooth project handover
Our Technology Foundation
Our systems are built on reliable, industry-proven technologies to ensure performance, scalability, and safety
PROCESS MONITORING
Continuous, real-time monitoring of all technological parameters across process units, tank farms, warehouses, metering systems, laboratories, and other facilities
PRODUCTS MOVING MANAGEMENT
Planning and tracking the movement of raw materials, semi-finished products, and finished goods to ensure full transparency and control
KEY PARAMETERS CONTROL
- Continuous monitoring of compliance with technological parameters
- Tracking execution of production plans
- Identification of deviations between planned and actual performance
- Forecasting and dynamic adjustment of production plans
- Material balance management and analysis
REPORTING
Automated generation of comprehensive production reports and real-time summaries of operational status
Production Monitoring System
A core platform for building a comprehensive production management system, integrating data from technological processes, energy consumption, quality control, material balances, and production events
PRODUCTION PLANNING
Advanced planning and management of production orders, including configuration of process parameters, generation of process charts, and tracking of all technological operations
EQUIPMENT & PROCESSES MONITORING
- Data collection from DCS, archives, and alarm systems
- Advanced analytics using equipment, statistical, and modelling data
- Event detection and prioritization for efficient operations
MATERIAL & ENERGY BALANCES
- Creation of comprehensive production models
- Automated data collection from archives and material management systems
- Identification of discrepancies in balance calculations
DATA VISUALIZATION &. KPI REPROTING
Automated production reporting through a flexible and user-friendly interface:
- HTML5 – based client
- Configurable workspaces
- Intuitive trend analysis
- Customizable graphics and dashboards
MOBILE APPLICATION
A cross-platform MES mobile app enabling efficient enterprise management and real-time access to production data
OPERATIONS MANAGEMENT
Task management tools with an integrated messaging system, ensuring clear communication and traceability between teams and shifts, aligned with production plans
Manufacturing Execution System (MES)
A powerful, modular solution providing full control over production from detailed planning to the release of finished products
MES Default IT Architecture
SECURITY
The architecture is designed to isolate the production network, MES environment, and corporate LAN through multiple layers of firewalls, ensuring protection against unauthorized access
INTEGRATION
The MES platform integrates seamlessly with enterprise systems such as ERP, WMS, LIMS, QMS, CRM, and other business applications
MODULARITY
Our MES is built on a modular architecture, allowing flexible deployment and seamless scalability. Clients can implement only the required functionalities, optimize costs while support business growth
Advanced Planning and Scheduling (APS)
A powerful solution designed to improve the accuracy and reliability of production planning and product delivery.
APS enhances execution by providing detailed modelling of technological processes and enabling rolling planning based on real-time production data. It ensures better alignment between plans and actual operations—answering the critical question: When will it be done?
Raw Materials & Components Planning
Planning based on production schedules, inventory levels, and lead times. The system provides up-to-date forecasts of raw material requirements, considering consumption rates and semi-finished product workflows
Equipment & Tools Utilization
Automated allocation of equipment and tools for each operation, supporting multi-level resource structures and ensuring optimal resource usage
Packaging Materials Planning
Calculation and monitoring of packaging materials such as containers and labels, including real-time tracking of stock levels during production
Human Resources Planning
Workforce planning and assignment based on employee qualifications, shift schedules, and availability. The system manages work calendars and ensures efficient allocation of personnel
Utilities Planning
Optimization of energy and utility consumption based on production plans and predefined usage standards for each process and equipment type
Real-Time Rescheduling
Dynamic adjustment of production schedules in response to unexpected events such as equipment failures or urgent orders. The system automatically reallocates resources based on priorities, availability, and changeover requirements
Laboratory Information Management System (LIMS)
A comprehensive solution for managing laboratory operations, ensuring accuracy, traceability, and efficiency across all processes
Core Functionality
- Scheduling and automatic generation of testing tasks
- Sample registration, identification, and full lifecycle tracking
- Automation of calculation routines
- Calibration curve generation and stability control
- Label printing and barcode scanning
- Data integration from laboratory instruments
- Management and arbitration of official samples
- Customizable reports, protocols, and laboratory logs
- Equipment and asset management
- Personnel management and access control
- Materials and reagents inventory tracking
- Automation of interlaboratory quality control (AQC) processes, including standard sample management
- Support for interlaboratory testing and collaboration
Automation
End-to-end automation of laboratory processes from sample collection to final reporting
Data Collection
Centralized data storage, visualization reporting and BI integration
Seamless Integration
Easy integration with enterprise systems and laboratory equipment
Add-On Modules
Flexible extensions including chemical and consumables tracking, equipment and personnel management, and statistical process control
Data Integrity & Security
Support for electronic signatures and full audit trails to ensure data reliability and compliance
Traceability
Complete sample lifecycle tracking and management
ISO Certified
Compliant with ISO/IEC 17025 and ISO 5725 standards
Efficiency
Improved operational efficiency through automation and streamlined workflows
